Yangzhou Hycox Industrial Co., Ltd. : Your Trustworthy Horizontal Mixer Manufacturer!
Founded in 2011 Yangzhou Hycox Industrial Co.,Ltd is located in Yangzhou City, Jiangsu Province, China. We are a professional Company specializing in design, research, manufacturing, sales and service. We export to different continents and regions, such as South America, Africa, Asia, Europe, and all our customers are satisfy with our: Prices, Services, Quality products.
Rich Product Variety
Our company can produce hammer mills, mixers, granulators, feeders, screw conveyors, scraper conveyors, permanent magnet sleeves, cleaners, gear rings, ring dies, etc.
Wide Sales Area
Our products are exported to different continents and regions, such as South America, Africa, Asia, Europe, etc., and we can also customize them.
Wide Range of Product Uses
Our hammer mills are used for fine grinding of grains, oil cakes and meal, especially for feed mills, biofuels, breweries, food factories, edible oil factories, etc. And series molasses mixers: specially used for mixing molasses in powdered materials, mixing uniformity CV<10%, and maximum molasses utilization rate can reach 20%.
Leading Service
We have many years of industry experience and a complete production management, quality supervision and sales service operation system. Whether you want to buy a pellet mill or an extruder, just send your needs by email and we can customize the product for you.
Related Product Introduction
A chicken feed mixer machine is a device used in the agricultural sector to blend various ingredients uniformly to create balanced chicken feed. These machines are essential for poultry farmers who need to provide their chickens with a nutritionally complete diet to support healthy growth and egg production.
A feed mill paddle mixer is a piece of equipment used in the agricultural industry for blending various ingredients to create a homogeneous feed mixture for livestock and poultry. It consists of a mixing chamber filled with material, which is agitated by paddles attached to a rotating shaft. The paddles can be arranged in different configurations, such as horizontal or inclined, and they can vary in size and shape depending on the specific mixing needs.
A Liquid Adding System Machine, also known as a liquid injection system or liquid dosing system, is an automated system used in various industries to accurately measure and dispense liquid ingredients into a mixing process or directly into the product stream. These systems are particularly useful in the food, beverage, pharmaceutical, cosmetic, and chemical processing industries where precise control of liquid additives is critical.
A double-circle paddle mixer is a type of industrial mixer specifically designed for mixing powders, granules, and small pellets. Its unique design features two concentric circles of paddles that rotate in opposite directions to achieve efficient and thorough mixing. The outer circle of paddles revolves around the inner circle, which remains stationary or rotates at a different speed.
A Twin-Shaft Paddle Mixer is an industrial mixing device characterized by having two parallel shafts, each fitted with paddle blades, that rotate in opposite directions within a mixing vessel. The counter-rotating shafts create a dynamic mixing action that is effective for homogenizing a wide variety of materials, including dry powders, granules, fibrous materials, and even sticky substances.
SYTC Scale Type Liquid Adding System
The SYTC Scale Type Liquid Adding System is a specialized type of equipment designed for the precise measurement and delivery of liquid additives into a larger process or mixture. The system includes a scale or load cell that measures the weight of the liquid as it is being added. This allows for highly accurate dosing based on weight rather than volume, which can be affected by the density of the liquid.
A Water Adding System Equipment, commonly referred to as a water dosing system or a water injection system, is designed to accurately measure and deliver precise amounts of water into a larger process or mixture. Such systems are essential in various industries where water must be added at controlled rates, including agriculture, food and beverage production, pharmaceuticals, water treatment facilities, and chemical processing.
A Water Adding System Device is an apparatus designed to introduce water into a process or product stream with a high degree of accuracy and control. The primary function of such a device is to ensure that the correct amount of water is added to maintain the desired quality and consistency of the final product.
Powder horizontal mixer
SLHY Horizontal ribbon mixer type.
This kind of mixer suited for blending dry, freeflowing ingredients in feed, food, chemical and pharmaceuticals industries.
What is Horizontal Mixer
A horizontal mixer is a type of industrial mixer designed with a drum or container positioned horizontally. It consists of a rotating drum that tumbles and mixes the material placed inside it. The drum is mounted on bearings and is rotated either by an electric motor or a gear drive system.
Custom Blade Configurations
Blade types can be customized to suit the specific mixing requirements of the material. Common blade types include ribbon, paddle, plow, and anchor styles, each designed to handle different viscosities and mixing tasks.
Discharge Efficiency
The horizontal orientation of the drum allows for efficient discharge of the mixed material due to gravity. This feature can reduce the need for mechanical assistance in unloading the mixer, saving energy and time.
Ease of Cleaning
Horizontal mixers are designed with removable components and quick-release mechanisms that facilitate easy access for cleaning and maintenance, which is crucial in industries where strict hygiene standards must be maintained.
Integration With Process Control Systems
Horizontal mixers can be integrated into automated process control systems, allowing for precise control over mixing parameters such as speed, duration, and batch sizes. This automation enhances repeatability and process efficiency.
Types of Horizontal Mixer
Paddle Agitators
Paddle agitators are suitable for horizontal paddle agitators. The paddle agitator is ideal for mixing solids of various particle sizes, densities and viscosities and is easier to clean between batches. Its scooping, lifting and tumbling motion mixes products gently and precisely.
Double Ribbon Agitators
Double ribbon mixers are constructed for continuous, end-to-end mixing that provide twice the mixing action of single ribbon agitators. Each helix spiral is positioned 180 degrees out of phase, with inner spirals pushing product away from discharge while outer flightings pull material back toward the discharge opening. Material is scrubbed back and forth across itself for thorough blending.
Hybrid Agitators
Hybrid mixers combine the tumbling action of paddle mixers with the rolling pattern of ribbon mixers to create a double-reversing mixing effect. This increases the energy being transferred into the product. Hybrid agitators are a good fit for materials that tend to build up in the center of the mixer, as the combined mixing action promotes even product levels within the trough.
Fluidizing Paddle Agitators
Fluidizing Paddle Mixers provide sophisticated, dual-directional mixing action with multiple paddles. Fluidized mixing, through a combination of inward and outward motions. Fluidized paddle mixing technology is an excellent choice for bakery blends, nutraceuticals, detergent powders, and more.
How to Choose Horizontal Mixer
Shaft Diameter
Shafts with smaller diameters will have higher stress concentrations and, as a result, are more prone to breaks from fatigue failure.
Static Deflection
The shaft acts as a continuously loaded and simply supported beam. Excessive deflection promotes metal fatigue and speeds up seal wear.
Dynamic Deflection
Excessive deflection due to dynamic loading increases clearances between the agitator and the trough on the down-sweep side of the mixer; solid shaft designs (mentioned below) will have less deflection compared to hollow options, promoting better mixing.
Reduced Stress Risers
The use of stress risers should be minimized in order to avoid metal fatigue or potential shaft breakage.
Shaft Straightness
Welded shafts that are not re-straightened at the end of the fabrication process are prone to excessive warping. This will ultimately accelerate the wear of seals and bearings, creating higher long-term maintenance costs.
Paddle or Ribbon Clearance
Large and/or irregular gaps between agitator blades or ribbons translate to higher coefficients of variation and longer mixing times. This will directly impact mixing performance.
How to Maintain Horizontal Mixer
Check the Belts and Chains
Check the mixer belts and chains regularly for wear and tear. Replace any damaged or worn parts immediately. This helps to prevent the mixer from breaking down during use.
Regular Maintenance
Schedule regular maintenance with a professional service technician. This can help to identify any potential issues before they become serious problems and ensure that your Horizontal Mixer is functioning at its best.
Certificate
Frequently Asked Questions
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